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Pretty sure it has something to do with melee damage. Ronin can stagger Reapers with every melee with his first Aegis upgrade (which buffs his melee damage by 25%, 800 -> 1000), but he cannot stagger every hit without it.
First things first: all Ogre-class titans have 12500 hp, and all titans in the game have 2500 health in their doom bar. Those values do not change.
Aside from that, I feel that the post is lacking some critical details.
1) By double-barreled 16 rou…